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Trem Wars: The Whammy Arms Race

March 17, 2009






It Begins With The Bigsby

The Bigsby Vibrato was the first successful production tremolo. It was conceived in the late 1940s but produced with technology that is representative of the 1950s. The original intent was for downward movement of the tailpiece to cause a slacking of the strings. The Bigsby was designed to be mounted on the top surface of either a hollowbody or solidbody guitar. The strings are anchored and wrapped around a metal bar that is the moveable part of a big hinge. The strings then pass over a rocker bridge that is mounted onto the face of the guitar. The arm rests on a thick gauge return spring, and the pressure of the strings holds the spring in place. When the arm is pressed, the slacking of the strings causes the bridge to move in the strings’ direction, which lowers their tension and thus, their pitch. When the arm is returned to its resting position, the strings should return (ideally) to tuned pitch.

This first Gretsch Custom Shop guitar, a Pink Penguin with Bigsby tremolo, was master-built by Stephen Stern for Boz Boorer, guitarist and musical director for Morissey. Photo courtesy Fender

This tremolo takes little effort to use, and the arm has a limited range of downward travel. An inability to return to pitch accurately and a thinning of the tone, however, are inherent characteristics on the original Bigsby. A design revision shows a retainer bar preceding the strings’ travel to the bridge, creating a sharper break angle to increase sustain, which was a good thing. The revision also added more pressure on the bridge to couple it to the body more substantially, which increased the resonation factor, but resulted in the problem of friction at the bridge saddles.

Bigsby with retainer bar Fender Synchronized Tremolo
Photo courtesy Dave’s Guitar Shop
While pushing the arm down, the strings move over the bridge and the nut, two critical areas of friction. With the Bigsby tremolo, players not only had to deal with friction at the nut, but also the strings catching on the bridge. The saddle offered by Bigsby was a piece of aluminum with compensated positioning on the surface to pre-intonate the strings. Strings hung up in this bridge saddle, largely because the windings got caught in the string slots. To alleviate this, Bigsby developed a rounded-surface bridge that improved the travel of the strings but still provided enough of a break angle for the strings to achieve much-needed sustain.

Players with a need for warbling enjoyed the Bigsby for a time, but the limitations created a need for improvements. The Bigsby’s arm was only intended for a downward motion that lightly detuned the pitch of notes and chords. Pulling up on the arm would cause catastrophies, like the return spring falling out.

Hit page 3 for Fender's innovations...

Enter The Fender

Fender Synchronized Tremolo
Photo courtesy Fender
Since the tailpiece and the bridge were two separate assemblies, there was a need to consolidate them, making for fewer moveable parts. Fender was enjoying success in the 1950s with their solidbody guitar designs and was developing a guitar called the Stratocaster. This guitar would feature their Synchronized Tremolo; it would soon become the defining tremolo of that era. The idea of this tremolo was to combine the bridge and tailpiece into one assembly, and have it move in its entirety. The original design called for it to be floated (movement up and down), making it possible for guitar players to apply to vibrato chords and bent notes, as well as doing more extreme pitch bends.

The Fender tremolo was a feat of engineering. It is attached to the guitar both externally and internally, as a single assembly. This tremolo bridge consolidated the tailpiece and bridge into a single unit that pivots off six screws. The baseplate of the tremolo is mounted to a steel sustain block with a considerable amount of mass. Six bent nickel-plated bridge pieces are anchored to the baseplate and are adjustable to intonate each string more accurately. One outstanding feature in the Fender tremolo bridge is the ability to adjust the height of each string— something that could only be done previously with two screws on the treble and bass sides of a guitar’s bridge. The arm screws into the baseplate and continues into the sustain block, making the assembly move as a whole. With the strings tuned, the bridge is counterbalanced by three to five springs, anchored by a claw inside a cavity routed in the underside of the body. These springs pull the sustain block backward while the strings pull the whole bridge forward. It is a balancing act. This is what makes the Fender so much more responsive to the touch of its tremolo arm. The Fender tremolo was also easier to comprehend, because it was self-contained. The strings are threaded through the sustain block to the saddles. Because the strings are coupled with the steel sustain block and pivot from the six bolts screwed into the wood of the body, there is a more substantial tone compared to the Bigsby. The Fender tremolo also has a further travel, and was designed to have upward as well as downward movement. The tremolo arm has a stiffer feel and is much more responsive to the touch. As cool as that design is, though, there are some inherent problems.

Vintage Fender tremolo cavity
Photo courtesy Dave’s Guitar Shop
As mentioned earlier, all guitars have the element of friction at the nut, causing tuning problems. This is difficult to avoid when dealing with vibrato because of its stringslacking action. With the Fender tremolo bridge assembly, the strings slip or become disjointed from the sustain block when the bar is depressed. This adds some tuning discrepancies as well. During the slacking of the strings, the strings will loosen within the sustain block, and when the arm is returned to the resting position, the ball ends of the strings have a tendency not to return to resting position. Years later, Fender came up with strings that have bullet-shaped ends, to seat them more properly inside the block.

Regardless of small shortcomings, this Fender tremolo bridge was resilient to abuse, and if its design was understood, players had no problem maintaining it. To alleviate friction at the nut, many players chose to tighten the springs in the back to anchor the baseplate firmly to the body, giving it only downward motion, and limiting the amount of friction hang up in the nut.

The Fender tremolo bridge (and licensed versions of it) prevailed for most of electric guitar history so far. Fender has since made modern revisions to their tremolo. On some later-produced Stratocaster guitars, the bent steel saddles were replaced by solid block saddle pieces. Along with Bigsby, there were also others made by Mosrite and Gibson. But none rivaled the playability and action of the Fender tremolo. As the electric guitar entered the 1970s, more extreme conditions created a need to build a better mousetrap.

Hit page 4 for the "better mousetrap," courtesy of a man named Floyd...

The Better Mousetrap

Jackson Phil Collen PC1 with
Floyd Rose tremolo
Photo courtesy Fender
The name Floyd Rose has become synonymous with the tremolo since 1977. That’s when a guitar player decided that something needed to be done about the friction at the nut and at the bridge, the two ends of the strings’ vibrationary movement. His name was Floyd Rose. He came up with an advancement of the Fender tremolo by eliminating the element of friction points along the scale length of the strings.

The Floyd Rose tremolo system consists of a locking bridge that works in conjunction with a locking nut. The concept is to lock the strings into each individual bridge saddle. Then, once the guitar is tuned, the nut is locked. The strings are clamped at either end and there isn’t anything in between. As simple as that sounds, the assembly of Floyd’s tremolo has almost twice the number of parts as the Fender.

The Floyd Rose, being influenced by the Fender tremolo, uses the same kind of body routing, with minimal changes in the width of the rout for the top of the body. The six individual bridge saddles are mounted to a thick metal baseplate that also allows the saddles to intonate individually. At the rear of each of these saddles is a long, 3mm Allen screw, which tightens a small metal block inside, clipping off the ball end of the string. This block is what holds the string in the saddle. The original Floyd Rose tremolo arm is attached to the bridgeplate through a series of adjustable bushings that can be used to limit the amount of swing in the arm. Or, if you wanted, the arm could simply be tightened to stay in a fixed position. The arm itself was thicker than the Fender, which rendered it unbreakable. The bridgeplate assembly is bolted to a steel block, much like the Fender. When tuned to pitch, the strings are counterbalanced by springs in the rear cavity rout of the body. The whole assembly was originally designed to float above the surface of the body and pivot off two screws (on the bassand treble sides) that couple it with knife edges in the baseplate of the bridge.

Floyd Rose locking nut with retainer bar
Photo courtesy Dave's Guitar Shop
On the other end of this system is the nut. The strings are tuned in a normal fashion and clamped into the nut, which makes them stay in pitch. The key to making the Floyd Rose system work is in the nut, which replaced the conventional bone or plastic nut. The nut area is cut to form a shelf, and the Floyd Rose nut is bolted directly to the wood, either from behind or in front. There is a curvature to the surface of the nut the strings pass through. With the use of a retainer bar just past the nut, the strings maintain a flush contact to the nut surface, so when they get locked, they don’t go sharp. The locking mechanism on the nut consists of three steel pads (covering two strings each) that are tightened by three stout, 3mm Allen-head bolts.

The beauty of regular maintenance on the Floyd Rose system revolved around a single 3mm Allen wrench. This was the key to changing the strings and locking the nut. If the Floyd Rose is working properly, one 3mm Allen wrench is all you need to do the necessary maintenance—that, and a pair of wire cutters.

Because the strings are locked in both areas, a guitar player can now take guitar playing to extremes, like dive-bombing notes by forcing the bar down all the way to the body. Notes could also be raised a third, fifth, or even the seventh pitch above the picked note. Special effects like chirping, howling and squealing could be achieved by working the bar. Through all this musical abuse, the guitar would stay in tune.

The shortcomings of the Floyd Rose are minimal. Unlike the Fender bridge, the Floyd Rose bridge doesn’t have individual string height adjustments. This adjustment is important to follow the radius of the neck. The six saddles of the Floyd Rose have three compensated heights: the highest two are positioned for the G and the D strings, the middle height for the B and A strings, and the low-height saddles for the high and low E strings. Although this makes a good approximate arc, it is not conducive to accurately adjusting the action to match the radius of the neck. Shimming the individual saddles is the only solution to fine-tuning a radius match with the saddle heights.

In addition, breaking a string in the middle of a song rendered the guitar completely out of whack, because its balance would be off. Unlike the Fender, which could be adjusted to a non-floating position, the Floyd Rose was permanently injured until a break in the evening’s set when the broken string could be properly changed.

Early users of the Floyd Rose either used it successfully or had problems understanding it. As mentioned earlier, the key to making it work was in the locking nut. However, if the strings went sharp due to a maladjusted retainer bar at the nut, guitar players found themselves purposefully tuning strings flat to approximate correct tuning when the nut was locked. By the mid 1980s, a revised version of the Floyd Rose appeared on the market that remains in production today. It now features fine tuners at the bridge. It became easy to tune the strings, lock them at the nut and fine tune each string. One other design refinement was the tremolo arm’s tightening adjustment. It is now a screw-on collar on the arm itself, threaded to the bushing attached to the baseplate.

Hit page 5 for the conclusion, with a look at Kahler and other more recent developments...

The Arms Race Continues

Kahler 2300 tremolo
Photo courtesy Kahler International
In 1981, while the Floyd Rose was maturing, the Kahler tremolo was under development. This was a completely different animal, because it took on almost every issue involved with tremolo technology up to that point. Following the lead of Fender, the bridge and tailpiece are consolidated into a single unit. Unlike its predecessors, the Kahler was not based on the fulcrum-pivot concept. Because of its sheer mass, the Kahler has a desirable sustain and works very well. Its tremolo is cam-oriented: a single cylindrical cam rotates within the housing. It can be best described as a moving tailpiece in which the strings pass through rollers on the saddles that don’t bear any friction. The strings are mounted to the cam, being held in place by slotted blocks that hold the ball end of the each string. The strings rest on the roller saddles, and when thetremolo arm is in use, the strings glide through the rollers. To counterbalance the string tension, there are two return springs underneath the housing that bring the cam back to its proper zero position.

Because the cam is the moving mechanism, the arm is screwed into it, giving direct movement from the hand. There is an adjustment hex screw beside the arm that can tighten or loosen the swing action of the arm.

The thing looks like a Sherman tank in comparison to any other tremolo made. It is bolted to the surface of a guitar, and if it is original to the manufacturing of the guitar, it requires less wood routing than a Strat. A simple, small hole is routed to accommodate the return springs. This is a plus for guitar players who want the most mass they can get from a guitar body. For guitars that already have Strat-like routs, the Kahler requires only a small adjustment as a retrofit. Altogether, no matter how a guitar is pre-routed, the Kahler assembly covers it up completely. Kahler also made a version of this tremolo for Gibson-type guitars, stud-mounted to the body. Because it was intended to fit any kind of electric guitar, each individual saddle of the Kahler tremolo could be adjusted in six directions: up or down, for proper string height to follow the radius of the neck; a front-to-back saddle adjustment, to intonate the strings; and a side-to-side adjustment for spacing each string properly.

The Kahler is fully adjustable in other aspects as well. Designed to be a full-floating tremolo, the Kahler features an adjustment to limit just how much upward pull can be achieved. The user could even adjust it for downward travel only. Like the Floyd Rose, the Kahler also has a locking mechanism that clamps the strings. Located at the headstock, this string lock was placed behind an existing traditional nut, locking the strings at the front of the tuning machine posts. Also like the Floyd Rose, there are six fine-tuning knobs at the bridge assembly, located on the cam stop. The fine-tuning feature works much like the Floyd Rose: the strings can be clamped after initial tuning, and small tuning adjustments can be performed after locking the strings.

A Kahler 2215K comes standard on Gibson’s Shred V (pictured) and Shred X 2008 Guitars of the Month
Photo courtesy Gibson
For some players, the Kahler arm is too sensitive to the touch. The spring tension adjustment can either stiffen or loosen the feel of the arm, but adjusting this can raise or lower the pitch of the arm. Adjustments to the spring tension have to be done at various times, like when changing strings, because of the variable tension that occurs while tuning new strings.

Another problematic aspect of the Kahler is the string tension on the cam, which causes the winding on the string balls to unravel. As the strings are tuned, they twist. Since there isn’t any “give” on the blocks holding the ball ends of the string, the winding of the string that holds the ball end comes undone. The ball pops out, and that’s the end of that. Preventative maintenance can be performed by soldering those windings, which is a quick fix only if you have presoldered entire sets of strings beforehand. String manufacturers like Ernie Ball and D’Addario have offered reinforced ball end strings, but when those aren’t available you are left soldering your own strings.

Again, others have come along and entered the game. The Maestro Lyre was an original design tremolo that enjoyed some success with Gibson, adorning the SG and Firebird models. The Wilkinson, the Bowen Handle, the Rockinger and the Wonderbar (to name a few) all had some share in the limelight and many other brands are preferred by different players today. But they are all derivative of the Bigsby, Fender, Floyd Rose and Kahler tremolos that are still in production today. These rival forces remain at the forefront of wang-bar technology.