aalok gaitonde
Graduate Research Assistant at Purdue University
graduate research assistant purdue university
currently pursuing phd school mechanical engineering , purdue university . experienced thermal system engineer expertise managing engineering project contributing individually . returning enroll doctoral program , worked 3d system led development thermal system next generation laser sintering product . skill include : - architecting thermal system solution next generation laser sintering platform - owning , managing & prioritizing ‘ design thermal ’ meet exceed program mission - delivering system level review program life cycle ( plc ) gate checkpoint - coordinating managing expectation cross functional team product management , system architect , ui , material software - infrared/thermal vision & thermal control algorithm development - hardware , embedded firmware software interaction thermal module - engineering fixture development , bench testing concept verification - thermal modeling capability include development custom numerical model , thermal resistance network & working commercially available solver like comsol , ansys , ee , etc .
Purdue University
https://www.linkedin.com/company/purdue-university
My interests are in areas of heat transfer and thermal management, I work at the Marconnet Thermal and Energy Conversion Lab (MTEC) and the Electronics Cooling & Thermal Microsystems Lab at Purdue University, West Lafayette, IN. My research is supported by the Cooling Technologies Research Center (CTRC) and the Semiconductor Research Corporation (SRC).
West Lafayette, Indiana, United States
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Graduate Research Assistant
Semiconductor Research Corporation
https://www.linkedin.com/company/semiconductor-research-corporation
Developing a new metrology technique for characterizing high thermal conductance across buried interfaces, which are typically found in electronic packages in the semiconductor industry. Examples include interfaces in die to die bonding, or the low thermal resistance interfaces in a Silicon-bond layer-Silicon packages.
Purdue University, Indiana, United States
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Research Scholar
Cooling Technologies Research Center
https://www.linkedin.com/company/cooling-technologies-research-center
West Lafayette, Indiana, United States
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Graduate Research Assistant
3D Systems Corporation
https://www.linkedin.com/company/3d-systems
Portland, Oregon Area
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Thermal Systems Engineer
Marconnet Thermal & Energy Conversion Laboratory, Purdue University
https://www.linkedin.com/company/purdue-university
Cross plane thermal transport in batteries across stacks of electrodes hinders heat removal, and my research will help improve the safety and reliability of Li-ion batteries for a number of applications ranging from hybrid electric vehicles to laptops and smartphones, by enabling safer cells of a larger capacity 

•	Performed infrared (non-intrusive) temperature measurements for thermal characterization 
•	Liquid Nitrogen cooling of the focal plane array of the IR camera sensor
•	Reported first measured thermal conductance values across Lithium ion batteries
•	Worked with cross functional teams, sponsors to conceptualize a plan of action
•	Developed 1D and 2D heat transfer conduction-convection models 
•	Optimized thermal resisances of known and unknown materials for thermal measurements
•	Fabricate test samples for thermal analysis using infrared microscopy
•	Used Thermal Interface Materials (TIM) to aid heat transfer across interfaces 
•	Contrived a technique to measure insitu thermal conductance across the batteries 
•	Independently designed, sourced and built external heating and cooling loops for extended temperature ranges using compatible heat transfer fluids and quick disconnect assemblies 
•	Installed thermocouples, interfaced with LabVIEW/NI-MAX to aid experiment validation 
•	Iterated experiments using data driven analyses 
•	Reworked samples by making appropriate changes using previous experiment results
•	Programmed MATLAB scripts for data analysis from high volume raw measurements 
•	Setup data acquisition systems, temperature detectors and pressure sensors
•	Published technical papers and presentations
Purdue University
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Thesis Research: Lithium Ion Battery Thermal Management (Sponsor: NASA)
Marconnet Thermal & Energy Conversion Laboratory, Purdue University
https://www.linkedin.com/company/purdue-university
- I served as the head teaching assistant for Basic Mechanics 1 (ME270), one of the largest courses at Purdue University by class size
- Collaborate with 8 faculty members to manage a total of ~800 students
- Organize and conduct weekly meetings with undergraduate and graduate TAs to ensure smooth functioning of the course 
- Conduct seminars for new teaching assistants/graders on effective methods for setting up web-based homework dropboxes and grading schemes via Purdue Blackboard
- Course development, manage the online help desk traffic - ME270 Blog
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Head Teaching Assistant
Marconnet Thermal & Energy Conversion Laboratory, Purdue University
https://www.linkedin.com/company/purdue-university
- Responsible for enforcing OSHA standards in the lab
- Point of contact for the safety inspectors of Purdue University
- Maintain material and chemical accountability, and Safety Data Sheets (SDS) for all chemicals present in the lab
- Ensuring user safety certifications (Personal Protective Equipment, Hazard Communication, Building Emergency Plan) are on file
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Safety Coordinator
Marconnet Thermal & Energy Conversion Laboratory, Purdue University
https://www.linkedin.com/company/purdue-university
•	Secured a grant for hosting a science experiment for K-12 students as motivation towards STEM fields  
•	Designed and fabricated a setup to mimic heat generation in a cell phone 
•	Demonstrated the use to temperature measuring equipment
•	Tasked student teams with optimizing the performance vs cost of heat exchangers to cool the phone
Purdue University
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Electronics Cooling Experiment - Outreach - Duke Energy Academy 2016
Marconnet Thermal & Energy Conversion Laboratory, Purdue University
https://www.linkedin.com/company/purdue-university
- Conduct tutorials and help sessions for two courses: ME270 Statics and ME274 Dynamics
- Help undergrads with homework problems and other conceptual queries 
- Organize, manage and troubleshoot Blackboard Learn for ME270, a virtual environment and course management system used at Purdue University  
- Evaluate homework, conduct and proctor exams
- Verify off-campus proctor and testing location information for students enrolled in an online version of ME270 
- Helped setup a dedicated course website for off-campus students
https://www.distance.purdue.edu/syllabus/me270/
West Lafayette
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Graduate Teaching Assistant
Marconnet Thermal and Energy Conversion Lab
•	Designed, modeled and fabricated a test rig using a 3D CAD package - SolidWorks
•	Prepared 2D  drawings with GD&T for obtaining sliding and interference fits
•	Designed a helical heat exchanger, with pressure drop and flow rate hand calculations
•	Applied principles of DFM, DFA, FMEA during the design process
•	Collaborated with a seasoned machinist to understand best designing practices  
•	Created BOM, identified OEMs/vendors and sourced material
•	Performed thermal analysis of the test rig using COMSOL
•	Interfaced heat exchanger inlet and outlet with full flow Swagelok quick disconnects
Purdue University
Manufacturing a Test Rig for Simultaneous Shear and Temperature Measurements
Discovery Park at Purdue University
https://www.linkedin.com/company/discovery-park-at-purdue-university
- Conducted a week long summer course on STEM related topics for high school juniors and seniors for the Duke Energy Academy at Purdue University
- Designed, performed and taught laser spectroscopy, a non intrusive temperature measurement experiment, to school students after making suitable simplifications 
- Led technical activities and group tours around research labs for motivating them to join STEM related disciplines 
- Responsible for keeping the program on schedule, and incharge of various logistics, including students safety
Discovery Park, Purdue University
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Emission Spectroscopy - STEM Counselor - Duke Energy Academy 2015
Indian Institute of Technology, Bombay
https://www.linkedin.com/company/indian-institute-of-technology-bombay
- Safety study work to investigate cavity formation and solidification patterns in a lead cask, from a molten state, which is used as a radiation shield
- Forced and natural convection cooling experiments and simulations
- Development of 2D and 3D contour and surface temperature maps
- Improvised techniques to measure transient temperature distribution inside the cask using sheathed thermocouples with compression fittings, Agilent Data Acquisition Systems, and IR cameras, instead of radiography - potentially saving around $100,000 for the sponsor
- Tracked the movement of the solid liquid interface(solidification front), and captured cavity formation inside the cask of pure lead and presented a solution to avoid it by using an alloying material
Mumbai Area, India
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Technical Assistant Engineer
Doctor of Philosophy - PhD
Mechanical Engineering
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Purdue University
https://www.linkedin.com/school/purdue-university/
Master of Science (M.S.)
After spending time working as a Research Assistant in the Mechanical Engineering Department at IIT Bombay, I decided to pursue a Masters course at Purdue, starting in the Fall of 2014. In May 2015, I joined the Marconnet Thermal Energy Conversion Lab, at the School of Mechanical Engineering, Purdue University.
Mechanical Engineering
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Purdue University
https://www.linkedin.com/school/purdue-university/
Mechanical Engineering
In 2010, I spent a semester abroad at The University of Western Ontario (now known as Western University) in London, ON, Canada.
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Western University
https://www.linkedin.com/school/westernuniversity/
Bachelor of Technology (B.Tech.)
Mechanical Engineering
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Vishwakarma Institute Of Technology
https://www.linkedin.com/school/vishwakarma-institute-of-technology-pune/
Ontario Universities International (OUI)
Fellowship - Study Abroad
Winner of the yearly photo contest hosted by the University.
The University of Western Ontario
Distinctively Western
Advanced Mathematics for Engineers and Physicists
MA527
Advanced Thermodynamics
ME500
Analysis of Thermal Systems
ME518
Dynamic Exergy Modeling and Analysis of Thermal Storage Systems
ME597
Intermediate Heat Transfer
ME505
Linear Algebra
MA511
Mechatronics
ME588
Micro and Nanoscale Heat Transfer Processes
ME503
Nanoscale Thermal Transport
ME597
Numerical Methods in Heat Transfer
ME608
Uncertainty Quantification and Analysis
ME597
Fluid Machinery and Fluid Power
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Fluid Mechanics
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Heat Exchanging Devices
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IP Right for Engineers
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Metrology and Quality Control
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Refrigeration and Air Conditioning
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Thermal Power Plants
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Heat Transfer
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Material Selection in Mechanical Engineering Design
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Microeconomics
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Product and Process Design
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- Modeled the Rankine Cycle with water as the working fluid in the non-linear Engineering Equation Solver 
- Parametric variation of cycle properties such as the boiler pressure, turbine inlet temperature, condenser pressure was employed 
- Effect of regeneration, reheat, number of reheaters was evaluated, and its effect on the cycle efficiency was calculated
- Reheat and regeneration was found to have increased the thermal efficiency by 9% and 3% respectively
Analysis of a Rankine Cycle for a Steam Power Plant with Reheat and Regeneration
- Localized heat generation in thin films necessitates the use of non-continuum transport models, as the characteristic device dimension becomes comparable to the phonon mean free path (MFP)  
- The Boltzmann Transport Equation (BTE) was solved using the built in radiative transport equation (RTE) module in COMSOL
- Simulation results were validated for specular and thermalizing boundary conditions, and were found to be in good agreement with published results
- Concluded that for Silicon, only if the device length is greater than 10 micron, thermal transport can be modeled using Fourier's Law of heat transfer
Modelling Hotspots in Thin Films using the Boltzmann Transport Equation using COMSOL
- Implemented the semi-implicit pressure linked equations algorithm to develop a solver in MATLAB for the coupled pressure-velocity Navier Stokes Equations to determine the flow field in a 2D channel for an incompressible fluid 
- Computed the flow field, and calculated the transient temperature evolution inside a partially heated channel
- Compared the effect of placement of the heated zone in the developing and in the fully developed flow region, on the local heat transfer coefficient and on the mean temperature inside the channel
CFD: Transient Heat Transfer and Cooling of a Heated Cavity using MATLAB
- Researched industrial applications of thermal storage devices and their classification, and the impact thermal storage systems can have on offsetting costs related to electricity usage during peak load hours
- Analyzed a hot water thermal storage system using MATLAB, simulating various charging/discharging patterns
- Modeled a heat exchanger setup connected to the TES, and derived efficiency formulations
- Derived an unique metric for an instantaneous second law efficiency for a TES
- Demonstrated the effect of stratification on the second law efficiency and its impact on exergy destruction
Dynamic Exergy Modeling and Analysis of Thermal Energy Storage (TES) Systems
- Designed, modeled and constructed an autonomous robot to find and collect spherical objects, find an follow a line, and deposit them into a designated hole
- Responsible for, within a team of 4, to construct logic to differentiate between different objects
- Troubleshooted and tested the initial prototype, and made innovative fixes to the object collecting mechanism 
- Constructed a makeshift servo mounting mechanism within hours, when the most crucial servo motor in the robot broke down, the night before the final project demonstration
Mechatronics: Autonomous Object Collection, Line Follower and Deposition Robot
- Idea of this competition was to create a new industrial product out of Soybean, which is abundant in the Midwest 
- Created 'Soy 6 Pack', a bio-degradable plastic out of Soybean (and a few other soy products), to replace conventional plastic used to manufacture six-pack rings (beverage holders) 
- Soy 6 Pack comprises of about 95% soy, and 5% other bio-degradable product
- Disintegrates in water within 60-90 minutes
Indiana Soybean Alliance: Student Soybean Product Innovation
- Low speed high lift airfoils were fabricated, to be tested in a sub-sonic wind tunnel at IIT Bombay
- Evaluation of pressure variation across the section of the airfoil was made possible by the inclusion of pressure taps on the surface of the airfoil 
- Variation of the co-efficient of pressure, lift and drag forces with the change in the angle of attack was obtained 
- A stability criterion was setup by comparing the lift-drag characteristics of the airfoils
Analysis and Characterization of Low Speed High Lift Airfoils
- Researched customer requirements using Quality Function Deployment & Competitor Evaluation
- Functional decomposition, Decision Matrix/Go-No go screening was done for final design choices
- Parts were designed according to the DFM and DFA guidelines
- Part material was selected using FMEA and Risk Priority Number assessment
Design, Modelling and Analysis of a Portable Snow Plow
•	Dynamometer test of a naturally aspirated 4 cylinder gasoline engine test bed
•	Calculated engine torque as a function of RPM 
•	Performed a sweep load test to mimic a typical urban drive cycle
•	Measured engine emissions (HC, CO, NO¬x) using an exhaust gas analyzer
Performance Testing of an 4 Stroke IC Engine
Environment
IIT Bombay & Government of India
- Socio-economic, inter-disciplinary research project involved in modifying a prototypical Vertical Shaft Brick Kiln (VSBK), a 50% more efficient method of manufacturing bricks, located at Donvat, a small village in rural Maharashtra, India 
- Optimized fuel placement to obtain a uniform temperature distribution across the length of the kiln
- Performed and compared the strength of bricks manufactured using a conventional open furnace, and those using the VSBK, using a Compression Testing Machine
- Achieved a reduction in the fuel consumption by about 30% and increased the strength and quality of bricks manufactured using the VSBK by over 25%
- Visited and examined existing commercial VSBK setups across Maharashtra, and determined flaws in the existing design and operation of the VSBK at Donvat, and proposed low cost and effective solutions
Intern
Social Services
Purdue University
https://www.linkedin.com/company/purdue-university
Provided about 20 hours of community service to the people and animals of the Greater Lafayette Area, which included (but not limited to) the following:
- socializing and caring for dogs and cats at the Almost Home Humane Society, a no-kill animal shelter
- helping organize and conduct charity marathons in West Lafayette
- cleaning up the Columbia Park Zoo in Lafayette
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Boiler Out Volunteer
Animal Welfare
Indian Institute of Technology, Bombay
https://www.linkedin.com/company/indian-institute-of-technology-bombay
Along with my family, have cared for many homeless dogs (and the odd cat) near my residence in India for more than a decade, including providing them with daily meals, water, shelter and medical care.
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Stray Animal Welfare
Kumar H V
      
          



            
              
        
              
  

    
        Aalok is technically very sound, yet a very creative person, very focused on his subject; a wonderful person to bounce off ideas, simply for his incisive analytical capabilities and lateral thinking. I have known him for several years now, and he was the guy I would turn to - troubleshoot a problem in my car, come up with an innovative design, co-manage an event or simply debate on so many issues. It is indeed commendable the way he stuck to the things he liked doing, whether it is in his chosen engineering subject, his hobbies such as photography, travelling or aircraft spotting! Even at his young age, there are quite many who look up to him for what he has achieved and his leadership skills are already well-honed
Refrigeration & Air Conditioning
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https://www.linkedin.com/groups/2476773
Thermal Conductivity
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https://www.linkedin.com/groups/6748134
Mechanical Design Engineers - Join 260,000+ engineering professionals now!
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COMSOL Multiphysics
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IBM Research
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https://www.linkedin.com/groups/1201047
PURDUE Engineering Alumni (Official Group)
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https://www.linkedin.com/groups/63430
SEMI-THERM
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https://www.linkedin.com/groups/3807740
Purdue Alumni
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Liquid Cooling
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https://www.linkedin.com/groups/2265768
Purdue Center for Career Opportunities Network
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https://www.linkedin.com/groups/2461294
Thermal Management Materials
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https://www.linkedin.com/groups/2097707
Heat Transfer Efficiency Specialists
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https://www.linkedin.com/groups/140375
THERMAL MANAGEMENT
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https://www.linkedin.com/groups/1629327
Marconnet Thermal & Energy Conversion (MTEC) Lab
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https://www.linkedin.com/groups/8638173