Aakash Bhatt
Program Manager, FC Optimization at Chewy
Program Manager @ Chewy | Data Analytics, Optimization & Simulation
I am a graduate professional with a master's degree in Industrial Engineering from Virginia Tech, deeply passionate about driving operational excellence by improving operations productivity and quality through keen data analysis and scientific approach. 

I'm passionate about devising efficient manufacturing and warehouse systems using the mindset of problem sensitivity and cost-consciousness. Using systems thinking, I resolve operations issues and reduce process variability. Striving towards the end-goal of positively contributing to my employer's mission, my projects have delivered value, resulting in significant cost savings, process improvement, and enhanced quality. I'm constantly learning and evolving my knowledge of systems design, lean manufacturing, automation, material handling, and Factory 4.0. 

I'm a Certified Quality Process Analyst, Certified Manufacturing Technologist and a Six Sigma Green Belt.

My areas of expertise include:

➤ Industrial Engineering:
 Warehouse Science || Simulation || Capacity Planning || Process Mapping (VSM) || Process Improvement || Layout Design || Material Handling and Storage || Operations Research || Data Analytics || Cycle Time Analysis || Cost Analysis || Queuing Theory || Factory Physics || Ergonomic Assessment 

➤ Manufacturing Engineering: 
Lean Manufacturing || Work Measurements || New Product Introduction || Design for Manufacturing || CAD || Kaizen || Semiconductor Fabrication || Documentation ||  Bill of Material (BOM) Mapping || CNC Programming || GD&T || Tooling || Fixutre Design || ERP || 5S || SMED || OEE || Kanban || Project Management

➤ Problem Solving: 
Six Sigma (DMAIC) || A-3 || 8D || Quality Tools || Quality Management Systems || ISO 9001 || Statistical Process Control (SPC) ||  Root Cause Analysis || Corrective and Preventive Actions (CAPA) || PFMEA || DOE || Capability Study

➤ Supply Chain Management: 
Production Planning & Scheduling || Demand Forecasting || Procurement || Inventory Management || S&OP
  
➤ Data Analysis: VBA, Python, JMP, Minitab, SQL, Oracle, Matlab, Tableau, PowerBI
➤ Design Tools: SolidWorks, AutoCAD, Creo (Pro-E)
➤ Microsoft Office: Excel, Word, Visio, PowerPoint, Access, Project     
➤ Simulation: AutoMod, FlexSim
Chewy
https://www.linkedin.com/company/chewy-com
Wilkes-Barre, Pennsylvania, United States
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Program Manager, FC Optimization
Dematic
https://www.linkedin.com/company/dematic
Atlanta, Georgia, United States
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Simulation Consultant
Volvo Construction Equipment
https://www.linkedin.com/company/volvo-construction-equipment
At Volvo Construction Equipment Shippensburg PA, I led projects in the Fabrication and Paint Operations to deliver improved productivity and profitability. Ideated and implemented a sequencing system for accurate digital shop floor control, reducing WIP and improving delivery. Enabled standard work measurement, time studies and line balancing on the Paint Line.  

• Changed the conventional way of production control by implementing automated job sequencing using SQL & VBA which simplified capacity planning & reduced risks, saving $32K directly and $200K worth inventory. 
• Demonstrated 40% WIP reduction by optimal buffer allocation and ideal material flow powered by Value Stream Mapping, Discrete-Event Simulation & Multi-Objective Optimization on Visio, AutoCAD & FACTS.
• Improved fabrication first pass yields by 95% to 98% using Corrective & Preventive Actions & 5 Whys problem-solving. 
• Overhauled the Overall Equipment Effectiveness (OEE) program which increased capacity by 20% and improved total productivity. 
• Led safety audit of industrial lift tools using PFMEA & Risk Ranking to take corrective actions, improving safety index by 18%.   
• Developed competence in LEAN Volvo Production System (VPS) through classroom training and hands-on exercises.
• Trained management, supervisors, and operators on OEE & Total Productive Maintenance (TPM) by hosting 3 interaction sessions.
• Created visual KPI dashboards for equipment cycle times, OEE, first-pass yield & quality control using Excel, SQL & PowerBI to benchmark & monitor performance in real-time, automating 500 hours of annual work and supporting preventative maintenance.
Harrisburg, Pennsylvania Area
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Manufacturing Engineer Intern
MillerCoors
https://www.linkedin.com/company/millercoors
At MillerCoors Shenandoah Mega-Brewery, I worked with the Technical Services Engineering team on various process optimization and capital projects: 

• By analyzing CO2 usage historian data, setting baseline metrics, and optimizing controls, I implemented a six sigma program to reduce CO2 consumption, saving $200k annually. (Cost Savings)
• Analyzed compressed air system for efficiency and energy, and proposed design changes with 33% ROI/3-year payback period. (Cost Savings)    
• Performed Design of Experiments (DOE) on can line filler/seamer using Minitab to determine optimal settings of CO2 devices. This improved target fill levels and Total Package Oxygen (TPO) compliance jumped from 40% to 95%. (Quality)
• Led Forklift Battery Handling System upgrade project addressing maintenance and safety issues, saving $32K. (Eng. Project)
• Managed and regularly updated the internal Monthly Tracking Tool for 48 Sustainability initiatives within the brewery. (Cost & Environment)
• Trained on basics of brewery operations and World Class Supply Chain concepts assisted by ongoing deployment across different facets of the brewery. (Skill Development)
Charlottesville, Virginia Area
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Engineer Intern
Savita Oil Technologies Limited
https://www.linkedin.com/company/savita-oil-technologies-limited
As a Trainee Engineer at Savita Oil, I studied the manufacturing process flow, process control, inventory management, and facility layout to validate classroom concepts. I supported cross-functional teams in improving plant operations using lean six sigma, root cause analysis, and 5S.

• Cultivated management on work standards, MTBF, MTTR, OEE, and quality control methods on 3 standard SKUs production lines.
• Assisted with daily Plan, Do, Check, Act (PDCA), and the process approach for ISO 9001:2015 quality management system.
Silvassa, India
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Trainee Engineer
Indian Institute of Science (IISc)
https://www.linkedin.com/company/indian-institute-of-science
At IISc, I collaborated with Dr. Amaresh Chakraborti at Center for Product Design and Manufacturing to develop a "Factory 4.0 System for Indoor Localization of assets in a Smart Factory using RFID"

• Given the indoor shop floor environment, devised a hybrid method based on k-NN algorithm and radio maps from RFID signals for positioning of parts, using MATLAB. 

• A standardized procedure was established to track RFID tags in real-time with location errors less than 50 cm and measured operational costs 50% lower than current market solutions.

• Proactively surveyed various wireless technologies such as BLE, Wi-Fi & UWB for tracking applications and studied the concepts of Industry 4.0 to perform feasibility analysis for setting
up the Smart Factory Lab, as sponsored by The Boeing Company.
Bengaluru Area, India
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Research And Development Intern
Master's degree
Masters at Grado Department of Industrial and Systems Engineering with a specialization in Manufacturing Systems Engineering.

As the Teaching Assistant for ISE 3004: Industrial Cost Control, I : 
- Evaluated and graded examinations, assignments, or papers, and record grades.
- Provided assistance to faculty in conducting lectures and in-class activities. 
- Handled students' queries and coursework doubts during office hours.
Manufacturing Systems Engineering
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Virginia Tech Grado Department of Industrial and Systems Engineering
https://www.linkedin.com/school/virginia-tech-grado-department-of-industrial-and-systems-engineering/
Bachelor's degree
Concluded undergraduate studies at the Mechanical Engineering Department, NIT Tiruchirappalli with a focus on Design and Manufacturing.
Mechanical Engineering
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National Institute of Technology Tiruchirappalli
https://www.linkedin.com/school/nittrichy/
American Society for Quality (ASQ)
Student Member
SME helps manufacturers innovate, grow and prosper by promoting manufacturing technology, developing a skilled workforce and connecting the manufacturing industry.
Society of Manufacturing Engineers (SME)
Profesional Member
ASCM is the leader for end-to-end supply chain management, bringing corporations and professionals the latest ideas and proven best practices to help transform supply chains.
Association for Supply Chain Management
Student Member - National Chapter
INFORMS promotes best practices and advances in operations research, management science, and analytics to improve operational processes, decision-making, and outcomes through an array of highly-cited publications, conferences, competitions, networking communities, and professional development services.
INFORMS (Institute for Operations Research and the Management Sciences)
Student Member - National Chapter
In this study, we have proposed a technique for positioning metal parts using a passive RFID (Radio-frequency identification) system.
Indoor Positioning of Metal Parts by Fingerprinting Using Passive RFID
CIRP Intelligent Computation in Manufacturing Engineering 2019
https://doi.org/10.1016/j.procir.2020.05.011
Advanced Machining Processes
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Analysis and Design of Machine Components
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Automobile Engineering
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Computer-Aided Design & Drafting (CADD)
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Industrial Economics
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Metrology and Quality Control
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Production Drawing & Cost Estimation
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Production Technology
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Advanced Supply Chain Management
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Engineering Program Project Management
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Lean Manufacturing
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Management Information Systems
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Modeling & Analysis of Semiconductor Manufacturing
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Optimization
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Organizational Management Systems (Performance Measurement)
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Production Planning and Control
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Production System Analysis (Factory Physics)
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Quality Engineering
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This review paper explores the Digital Twin technology in the rising age of digital transformation and discusses its elements, potentials, and implementation challenges in the manufacturing industry.
Potentials and Challenges of Digital Twins in the Industry 4.0 realm
Revamped the existing performance measurement model for Volvo Construction Equipment Internal Operations to define KPIs in safety, quality, delivery, cost, environment & people (SQDCEP), and designed a system using Balanced Scorecard approach that aligns daily operations with business goals.
Performance Measurement System Design Project
This research paper discusses the characterization of performance measurement systems that are most suitable for a manufacturing Total Quality Management (TQM), identification of performance measurement framework that can be employed in a manufacturing TQM environment, and recommendation of key performance indicators (KPIs) that can be implemented for driving TQM in manufacturing.
Performance Measurement Framework for TQM in Manufacturing
Formulated model to calculate the optimum lot size and reorder point using inventory management & factory physics principles. Reduced lead time from 7 days to 0.5 days by identifying bottlenecks, increasing equipment utilization rate, reducing backlogs & thus increasing profits.
Factory Operations Simulation Project
Modeled, simulated, and optimized a wafer fab factory with an Automated Material Handling System (AHMS) and 250 process steps on AutoMod. Decreased cycle time by 38% by ideal lot sizing, improved yield by 15% by applying for different release & dispatch rules.
Semiconductor Wafer Fabrication Simulation Project
Modeled an inerter – energy absorbing element for vehicle suspension systems, mathematically on Simulink & geometrically on CREO (Pro-E), which reduced amplitude of oscillations by 20% running multi-dynamics simulation over road disturbances.
3D Modeling and Analysis of Inerter for Suspension Systems
Science and Technology
INFORMS VT Chapter
https://www.linkedin.com/company/informs-vt-chapter
At INFORMS (Institute for Operations Research and the Management Sciences) Virginia Tech Chapter, we believe in the motto of 'Saving Lives. Saving Money. Solving Problems' and promote so by organizing workshops, guest lectures, and interactive sessions on Operations Research and Analytics. My duties were to improve the digital and offline reach of our Student Chapter and to organize new initiatives to engage with our community. 
Twitter: https://twitter.com/VTInforms 
OR What? Competition Award Winner: https://youtu.be/Vjqf7mrplts
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Marketing Chair
Arts and Culture
Festember
https://www.linkedin.com/company/festember
Festember is the International Cultural Festival of NIT Trichy (among India's Top 3 student-run fests).
As the marketing head, I engaged in:
- Leading and guiding a team of 38 students to establish corporate relations with companies and alumni.
- Communicating and collaborating with a wide spectrum of companies to generate sponsorships worth INR 1,50,00,000 for Festember'17.
- Ideating and implementing unique brand campaigns, promotional events, and marketing outreach for the partner companies.
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Head Of Marketing
Environment
LEAP - League of Environmental Awareness and Protection
I engaged in the coordination and execution of multiple tree plantation drives and community cleanups at NIT Trichy.
Volunteer
ASQ - World Headquarters
Certified Quality Process Analyst (CQPA)
SME
Certified Manufacturing Technologist (CMfgT)
LinkedIn
www.linkedin.com
Oracle Database 12c: Basic SQL
http://www.linkedin.com/learning/oracle-database-12c-basic-sql
LinkedIn
www.linkedin.com
Qlik Sense Essential Training
http://www.linkedin.com/learning/qlik-sense-essential-training
LinkedIn
www.linkedin.com
SAP ERP Essential Training
http://www.linkedin.com/learning/sap-erp-essential-training
LinkedIn
www.linkedin.com
Excel: Statistical Process Control
http://www.linkedin.com/learning/excel-statistical-process-control
LinkedIn
www.linkedin.com
Agile New Product Development for Manufacturers
http://www.linkedin.com/learning/agile-new-product-development-for-manufacturers
Exemplar Global, Inc.
www.credential.net
G201914089
Lean Six Sigma Green Belt
https://www.credential.net/tci3ag0e
https://www.linkedin.com/in/pranavpallod
Fort Lauderdale, FL
Pranav Pallod
Program Manager | Industrial Engineer | MITx MM SCM | Operations Research | Process Improvement
https://www.linkedin.com/in/bhargavan-kandala
Denton, TX
Bhargavan Kandala
Mechanical Systems Engineer III at Dematic
https://www.linkedin.com/in/rodney-wilson-3656668
Zeeland, MI
Rodney Wilson
Sr Director - NA GPE App Engineering at Dematic
https://in.linkedin.com/in/kunal-hole-071299
Pune
Kunal Hole
Graduate Engineer Trainee at dematic
https://www.linkedin.com/in/cameron-stewart-aa093aba
Detroit Metropolitan Area
Cameron Stewart
Product Engineer at Dimensional Control Systems
https://www.linkedin.com/in/vignesh-anbalagan09
Brecksville, OH
Vignesh Anbalagan
Controls  Engineer at Dematic
https://www.linkedin.com/in/prasanna-rao-80784317
Seattle, WA
Prasanna Rao
Sr Design and Innovation Manager at Amazon
https://in.linkedin.com/in/rakesh-r-b5281b158
Chennai
RAKESH R
Senior Design Engineer at Dietech India (P) Ltd
https://in.linkedin.com/in/soumil-joshi-2ba7b1115
Mumbai
Soumil Joshi
Student at Virginia Polytechnic Institute and State University
https://www.linkedin.com/in/david-roach-18511a11
Marion, AR
David Roach
Sr. Global Product Manager at Dematic
https://uk.linkedin.com/in/louise-kyme-ba-hons-mcips-39009b5
Greater Oxford Area
Louise Kyme BA Hons MCIPS
Head of Procurement -  Northern Europe at Dematic
https://www.linkedin.com/in/kasia-croney
Austin, TX
Kasia Croney
Talent Acquisition Partner at Dematic
https://in.linkedin.com/in/praveen-kumar-nagineni-b452101b9
Bengaluru
Praveen Kumar Nagineni
Project manager at Robert Bosch Engineering and Business Solutions
https://www.linkedin.com/in/alissa-standerwick
West New York, NJ
Alissa Standerwick
3D Animator | Gameplay Animator - Electronic Arts, 2022~ | MFA Digital Production Arts, ~Dec 2021 |
https://in.linkedin.com/in/shubhamladviit
Pune
SHUBHAM LAD
Graduate Engineer Trainee at Dematic India | B.Tech Mechanical Engineer | Diploma In Mechanical Engineering |
Learner
https://www.linkedin.com/in/clemsondpa
Clemson, SC
Clemson DPA
Connecting DPA students, staff, alumni, and the friends of the Digital Production Arts Program at Clemson University
https://uk.linkedin.com/in/jaknovakengineer
Barton under Needwood
Jak Novak EngTech
Residential Site Engineer
https://www.linkedin.com/in/mayankgupta28
San Francisco Bay Area
Mayank Gupta
Product Quality Manager at Apple
https://www.linkedin.com/in/finley-woods-msyse-msm-1327b896
Fort Walton Beach, FL
Finley Woods, MSYSE, MSM
Systems Engineer
https://www.linkedin.com/in/kalaivanan-manoharan
Greater Philadelphia
Kalaivanan Manoharan
SME in Warehouse automation, Senior Industrial Engineer, Automation at GXO Logistics, Inc.
Umang Shah
      
          



            
              
        
              
  

    
        Aakash is an exceptional professional to work with. We worked together on our graduate design project at Virginia Tech. I was always in awe of Aakash's ability to command a room and get our team on board with creative ideas — even when the project members were initially on completely different pages. He is very detail-oriented and quite a problem-solver who always works with the end goal in mind. I highly recommend Aakash as an engineer, I can easily say he will bring tremendous value to any organization he is a part of! Johan Wollin
      
          



            
              
        
              
  

    
        I had the pleasure to have Aakash as an intern in my IE/ME team in fabrication during four months. Despite the short time Askash impressed all of us with his analytical and hard working approach providing significant and tangible contributions across a broad range of projects with minimal guidance. A pure pleasure working with him. I would without hesitation recommend Aakash for any career opportunity that he would like to pursue.
https://in.linkedin.com/in/aakash-bhatt-44682820b
New Delhi
Aakash Bhatt
MSIT DELHI 2024
https://in.linkedin.com/in/aakash-bhatt-0955aba5
Vadodara
Aakash Bhatt
4.5+ Years Techno Commercial Sales Experience
#MBA(Mkt) + #B.E.(Mech)
#Sales&Marketing #IndustrialSales
#TechnicalSales
https://in.linkedin.com/in/aakash-bhatt-18aa5238
Nainital
aakash bhatt
Front Office Supervisor at ITC Hotels
https://in.linkedin.com/in/aakash-bhatt-392712195
Mumbai
Aakash Bhatt
Data Engineer at LTI - Larsen & Toubro Infotech
https://www.linkedin.com/in/aakash-bhatt-4403b3b1
Iselin, NJ
Aakash Bhatt
Aspiring Supply Chain Analytics professional
Industrial Engineering Network
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https://www.linkedin.com/groups/49280
VT IISE - Institute of Industrial and Systems Engineers at Virginia Tech
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McGraw Hill Professional: Engineering Group
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USA JOBS/INTERNSHIPS CLUB
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https://www.linkedin.com/groups/10385879
S.E.C.T (South-asian Ev CommuniTy)
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Virginia Tech Industrial and Systems Engineering
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Industrial Design
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https://www.linkedin.com/groups/80335
NIT Trichy Students Alumni relations Cell NITTSAC
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General Motors Careers
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INFORMS
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https://www.linkedin.com/groups/82644
IIE@VT :: Institute of Industrial Engineers at Virginia Tech
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https://www.linkedin.com/groups/4079016
Lean Six Sigma and Business Analytics by VarSigma
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Smart Manufacturing Leadership Coalition
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https://www.linkedin.com/groups/6618099
Institute of Industrial and Systems Engineers (IISE)
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https://www.linkedin.com/groups/75670